ECUT

Automatic Die-Cutter With Blanking and Stripping Capabilities

ECUT 1060 ELITE

CLASS : ER

Product suitable for stripping and blanking

• Micro-flute as well as complex jobs with difficult layout;
• High volume, high demand packaging like tobacco, pharmaceutical and cosmetic packaging;
• Certain products with rigid hygiene safety requirement such as food and pharma packaging;
• Products that are sensitive to surface scratches;
• Long and medium run products.

Peculiarity

• Based on the proven mechanical design from the Group;
• Center line system ensures the standard and quick setting up throughout all parts of the machine from feeder to delivery, and
  improves the product quality;
• Non-stop sampling system (optional) makes sample inspection easy and safe for the operators;
• Emergency stop at arm’s length for operational safety and convenience;
• The gripper chain safety lock to ensure safe operation when the machine stops;
• The unified PLC control system makes the electrical maintenance easy

FEEDER

• Based on Group uniformed technical platform, the feeder is precise, stable,
  reliable and smooth to feed sheets from 90 gsm paper to thin corrugated board
  up to 4 mm thickness;
• Side Supporting Plate at Feeder can be equipped for transferring warped board
  (optional).

ULTRASONIC DOUBLE SHEET DETECTOR

• The ultrasonic double sheet detector is precise and easy to adjust, which can
  reduce scratching of printed surface.

DIE-CUTTING STATION

• 15mm synthetic supporting plate with +/-0.9mm micro adjustment for quick set
  up and make ready.
• 8 gripper bars, made of cutting edge technology, adopt large motion angle
  eccentric worm gear drive system, run smoothly, and allow minimum number
  and size of nicks at maximum production speed.

STRIPPING STATION

• Quick tooling changeover thanks to proven technology from the Group. The
  stripping and blanking die chase with center line system shortens the changeover
  time and enhances productivity;
• The stripping and front edge removal tools with large motion angle, follow the
  smooth cam motion curve, which ensures the waste removal while the machine
  runs at high speed.

BLANK PILE DELIVERY SECTION

• Automatic binder sheet inserter with electrical sheet position control;
• The stacking system after blanking has two modes: blanker delivery and
  full sheet delivery (optional), which adapts to diversified order
  structures, and flexible production scheduling;
• Empty pallet introduction and full pallet exit.

HMI

• Dual touch screen smartly located at optimum location for operator convenience;
• The interface adopts icon style. The screen is simple, intuitive and operator
  friendly

APT (OPTIONAL)

• The system can facilitate auto feeding, auto empty pallet evacuation, and auto
  pile exit at delivery;
• It is convenient for operation, intelligent and efficient in production;
• It can be connected with automated production system, and integrated with
  overall intelligent management software.

REAL-TIME DATA MONITORING (OPTIONAL)

• Optional remote monitoring module can monitor remotely via Internet, and
  update control program to solve errors quickly and efficiently;
• Data monitoring platform with ETERNA APP (the self-developed monitoring
  software) supports data collection module, which is convenient to monitor
  equipment status in real-time.

Automatic Die-Cutter With Stripping Station

ECUT 1060

Main Features

• High performance, smooth running, low noise level, high safety features and easy to operate;
• Fully automatic non-stop feeder and preloading capabilities to boost productivity;
• Utilizing best alloy steel material at all critical points to enhance the durability and precision of the machine;
• Protective stops when oil or air pressure is below designed level;
• Hardened steel plate is both precise and durable;
• Entire travel path has no sharp corner to avoid any scratches;
• The specially designed three cam Index System runs extra smoothly;
• Sensors throughout the machine constantly monitoring every aspect of the operation and displaying any relevant information on
  large and sharp display, in the event of any equipment or operation fault.

FEEDER

• Preloading system with either preloading rail cart or with pallet jack to reduce
  down time;
• Non – stop feeder with automatic pile lift;
• Four pick-up and forward suction heads with angle adjustments;
• Patented turbo spiral air blower for smooth sheet transport.

FEED TABLE SECTION

• Slanted Feed Table to obtain stable and accurate registration especially for
  lightweight paper at high speed;
• Side lays on both left- and right-hand sides push and pull convertible;
• Sheet slow down device of feeding belts with selective on/off switch to ensure
  accurate registration of the sheet at front lays.

DIE-CUTTING SECTION

• Pneumatic push button die chase locking mechanism to ensure safe and operator
  friendly during job change;
• Gripper bar driving chain tension wheel to keep the tension constant;
• Digital cutting pressure tonnage display with maximum pressure limit protection;
• Seven high precision alloy gripper bars. State-of-art 3 cam index gripper bar
  driving system to ensure smooth and precise gripper bar intermittent movement;
• Air blasting nozzle bar for stretching lightweight paper.

HEATING SYSTEM (H)

• Heating base with 12 heating zones, can be set up temperature and adjustment
  individually;
• Fast heating-up electric heating base to reach the required working temperature
  within only 30 minutes;
• Self contained heating control device.
• Heating Temperature Adjustment Range: 0°C – 200°C
• Heating Zone of Heating Base: 12
• Power Consumption of Heating Base: 24 kw

STRIPPING SECTION (E)

• Triple action movement of the upper and lower stripping frames with lower
  spring-loaded stripping pins;
• Upper and lower stripping tool mounting frame can be pulled out for job set up;
• Gripper edge removal system as standard;
• Motorized upper frame suspending hoister.

DELIVERY SECTION

• Non – stop delivery with automatic slow down, designed with safety device;
• Sheet stretching air blower and sheet tail pressing down brush bar;
• Rear and side joggers with easy position adjustments;
• Counter with Tape inserter as standard.

LUBRICATION SYSTEM

• Cooling system for lubrication oil to reduce pressure difference thus lower
  product defective rate;
• Gripper driving chain lubrication system is controlled by solenoid valves to avoid
  splashing oil onto products;
• Gripper bar is force lubricated via pumping system.

SAMPLING CAPABILITY

• Easy sampling system to enable operators checking product quality easily and
  safely

Automatic Die-Cutter With Stripping Station

ECUT 1050

Eterna is committed to creating die-cutting machines with highest quality standards.

FEEDER

• Preloading system as option;
• Non – stop feeder with automatic pile lift;
• Four pick-up and forward suction heads with angle adjustments;
• Patented turbo spiral air blower for smooth sheet transport.

FEED TABLE SECTION

• Slanted Feed Table to obtain stable and accurate registration especially for
  lightweight paper at high speed;
• Side lays on both left- and right-hand sides push and pull convertible;
• Sheet slow down device of feeding belts with selective on/off switch to ensure
  accurate registration of the sheet at front lays.

DIE-CUTTING SECTION

• Pneumatic push button die chase locking mechanism to ensure safe and operator
  friendly during job change;
• Gripper bar driving chain tension wheel to keep the tension constant;
• Digital cutting pressure tonnage display with maximum pressure limit protection as
  option;
• Seven high precision alloy gripper bars. State-of-art 3 cam index gripper bar driving
  system to ensure smooth and precise gripper bar intermittent movement;
• Thin paper set as option.

STRIPPING SECTION (available on ECUT 1050E only)

• Triple action movement of the upper and lower stripping frames with lower
  spring-loaded stripping pins;
• Upper and lower stripping tool mounting frame can be pulled out for job set up;
• Gripper edge removal system as option;
• Motorized upper frame suspending hoister.

DELIVERY SECTION

• Non – stop delivery with automatic slow down, designed with safety device;
• Sheet stretching air blower and sheet tail pressing down brush bar;
• Rear and side joggers with easy position adjustments.

NON-STOP SAMPLE INSPECTION SYSTEM

• Non-stop sample inspection system to enable operators checking product quality
  easily and safely.

SAFETY GUARD

• Loading and unloading safety guards;
• Operation window safety measures;
• Multiple emergency stop buttons within an arm’s reach.

LUBRICATION SYSTEM

• Gripper driving chain lubrication system is controlled by PLC to avoid
  splashing oil onto products;
• Gripper bar is force lubricated via pumping system.